PSC vs. ECM Motors: Know Their Differences

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PSC vs. ECM Motors: Know Their Differences

Posted On: October 19, 2016

PSC vs. ECM Motors: Know Their Differences

The heating, ventilation and air conditioning (HVAC) industry uses a variety of motor technologies in its equipment. Historically, the two predominant motor types have been permanent split capacitor (PSC) single speed motors and electronically commutated motors (ECM) with variable-speed capability. HVAC professionals understand the key differences between these motor types. This article aims to share those differences to you today. 

PSC Motors 

For many years, PSC single-speed motor technology has been the standard in the HVAC industry. It represents the highest installed base. 

PSC motors are considered single-speed (speed refers to rate of rotational motion) because they have no internal controls that can be programmed automatically to vary the rotation of the motor over an operating range. In order to make PSC motors more flexible for various applications, speed taps are included to allow the mechanical contractor to manipulate the motor’s speed to ensure that the correct amount of airflow is delivered. There is, of course, a limit to the amount of static pressure the motor can handle, so it is important to keep in mind the optimal performance and safety. As static pressure increases, a PSC motor’s performance tends to drop off because it cannot adjust torque or speed. 

Because of its design, there are some disadvantages intrinsic in PSC motors. They are less efficient than other motors because they consume more watts. They are not ideal for continuous fan operation because since they run close to full speed, they use more energy than what the function requires. This also makes them less attractive for other continuous filtration applications. They are also the least quiet among the motor technologies. They do not offer customized airflow patterns that are often critical when it comes to managing humidity. 
 


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ECM Motors 

ECM variable speed motor technology is highly variable and is ideal for various advanced applications. 

ECM technology is based on a direct current (DC) design that is more efficient and it runs cooler than AC PSC motors. They are, in fact, approximately 80% efficient compared to the 60% efficiency rating of PSC designs. ECM motors are programmable. In the case of a failure, the control or the motor can be replaced without having to replace the entire unit. They are also designed to run over a wide range of speeds, making them ideal for delivering airflow in a multitude of system designs. They also draw the least amount of watts, making them the most efficient motor technology. They are also the quietest among the motor technologies since they have the ability to ramp up and down slowly, making them ideal for certain applications with noise concerns. 

When it comes to disadvantages, ECM variable-speed motors come at a premium cost. 

To see the difference in performance between the two types of motors, check out this chart:


 


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*Chart data courtesy of: Biemayer, P., Lutz, J., & Lekov, A. (2004). Measurement of airflow in residential furnaces*




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Thank you, Twintech. They installed an A/C in my home in the middle of a heat wave which we appreciated very much. I found the team good, not overly friendly, other than the brothers. Dave, the salesperson was awesome, and, it's because of him that I was sold on using Twintech. I had other questions about additional work I am curious about and would have liked them to follow up and provide a quote. Other than that, which ultimately is not related to the great work they did, I would definitely recommend them, although I don't believe they go outside of Durham (check with them).

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After 18 years my Air conditioner died in the middle of a heat wave. I entered my information on Home Stars and within the hour Dave from Twin Tech responded and offered to meet me as soon as possible depending on my availability. Dave was very knowledgeable about the products Twin Tech offered and even though this was the first quote I received . I felt very comfortable in giving Twin Tech my business. maybe it was the professional approach. Needless to say that the crew with Greg and Grant arrived promptly at the time they committed to were very professional and within a few hours had the place cool. They cleaned up and one would never know that I had work done . I know that the System is new and I probably wont need to worry about it for some time. However with the professionalism displayed by the crew I feel assured that should I need to call for service Twin Tech will respond. I also know that should I need a new Heating system I will go with Twin Tech. Keep up the good work.

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In April we hired Twintech Heating & Cooling to replace our 20 year old water tank & 35 year old air conditioner. We got 5 estimates for the job & decided to go with Twintech for the following reasons.

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