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5 Things You Should Know When Installing an Air Conditioner
Posted On: June 23, 2022
With the heat of the summer approaching, you may be looking to buy a new Central air conditioner.
Here are some tips to help you get the job done right! Today’s residential air conditioning systems are not as simple to install as they may appear.
Merely connecting all the tubing and wiring is just the beginning.
Beyond that, there are several important steps in the installation that can either make it or break it for you!
Here are 5 very important things that need to be done properly for your new air conditioner to last a long time.
This is how we do it day in and day out.
Number 1 - The installation of the evaporator coil (usually above your furnace) is a crucial part of a good install.
It must be installed in a way that directs all the air flowing out of your furnace, through the new matching evaporator coil.
This ensures that no air is flowing around it.
Also, the air leaks in the sheet metal work should be sealed with tape or sealant made for this purpose.
In the field, we often see an installation where the coil is mounted so that much of the air is flowing around the coil, which was never right to begin with.
We use 26 Gage Galvanized Metal Angle for this purpose because we come prepared to do it right.
Number 2 - The airspeed needs to be set at approximately 350 to 400 CFM per ton for air conditioning to work as it was designed to.
This is a very important step that is needed later when testing the level of “charge in your new system.
" Also, be sure to know the type of restrictor device your system has.
Is it a piston-type or a TXV (THERMOSTATIC EXPANSION VALVE)? It is not unusual, on a service call, to see that an installer has left the furnace fan speed set in the factory position, which is usually too high and a good indication that the charge was never checked when the AC was installed.
There can be a more negative effect on piston-type systems if the airflow is too high or low.
Systems equipped with a TXV also need to have the “bulb” installed in the correct location and orientation.
So many times, when removing someone’s old system we see the bulb still sitting in the shipping location, which means it was never working right from day one.
Number 3 - With today’s systems running on R410a refrigerant, it is more important than ever to have inert gas such as NITROGEN flowing through the copper tubing.
This is used to move the refrigerant from the outside unit (condenser) through the inside unit (evaporator).
The reason for this is that oxides can occur from the brazing process, and they contaminate the new system before it even starts.
This result can result in poor performance and a short life span of your new air conditioner.
Number 4 - It is important to test your new system for leaks before starting it up for the first time.
This is a two-part process that we follow on every installation.
The first step in this process is to pressure test all the welded joints, and since we are using NITROGEN for brazing, we just leave it connected to your new system.
Then, we pressurize the evaporator and new copper line welds up to 200 PSI for a few minutes.
If there is a leak, it will show on the gauge, and you may even be able to hear it if it's big enough.
It's not uncommon to have a small leak at this time because sometimes the position of the joint is difficult to access.
So by using NITROGEN as a first step, the system can be pre-approved as leak-free.
Number 5 - The final step we take, for all new installations or on any repair calls, is to use a Micron gauge to prove that the new system is 100 percent leak-free.
We pull our vacuums down to 250 microns using a properly calibrated digital gauge.
You cannot pull a deep vacuum, such as this, with any kind of small leak or non-condensable in the lines.
Once we establish the deep vacuum, then and only then, do we release the refrigerant from the new AC condenser that comes with a factory charge, which is usually sufficient for installations.
The final part of the start-up process is to measure the charge to ensure it is within the manufacturers' specifications.
We use digital gauges, which measure all the important things needed to be certain the system is right on the money, such as using a superheat calculation for piston-type systems and sub-cooling for systems equipped with a TXV.
We usually end up either having to add a bit of refrigerant to the system or remove a bit of refrigerant depending on the length of the tubing or other variables to dial in the charge just right.
Sometimes it takes an extra bit of time but now you are ready to enjoy many years of trouble-free air conditioning to keep your home comfortable through the hottest days of the season.
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See What Our Customers Are Saying:
Jun 28, 2017
We had Grant and Greg Dainty quote to replace our 20 yr old furnace. I have known them for years and have had other jobs done by them ( AC and Pool Htr). The price was very reasonable and the job was completed in one day.
Jun 23, 2017
TwinTech was the right choice. Our consultation with Dave set the tone. Professional and knowledgeable, we even received a follow-up call within hours of our install completion, wow! TwinTech arrived as scheduled to install our A/C unit. Within minutes of arrival Greg noted and explained a few out of code faults on our furnace installed by another company, problems fixed, thanks TwinTech. Greg, Grant and "Subaru" Pete were meticulous start to finish. Highly recommended!
Jun 13, 2017
Twintech replaced our aging +20 yrs old Furnace & AC with the variable high efficiency Napoleon Furnace matched with the Goodman AC. Sales guy ,Dave was great, gave a no pressure estimate, explained about the Government Rebate program which they took care of completely including arranging the home energy audit. On the scheduled day Greg and his team arrived on time, did a great job and completed the same day , extremely professional and courteous, cleaned up everything , tested the system, Greg took his time to explain the setup. Very impressed with the Napoleon Furnace 9600 which did a great job in maintaining a comfortable temperature last winter and now with the hot weather the Goodman AC cooled the house in much less time than the old AC unit could ever. From start to finish Twintech were great and have no hesitation in recommending them 100%.
Jun 13, 2017
The Twintech team did an excellent job installing our new Goodman air conditioner. They were polite and professional. Greg was knowledgeable and clearly experienced. Thank you Twintech for bringing our cooling system up to current regulations. Job well done!
Jun 11, 2017
Dave from TwinTech was very knowledgeable, professional and thorough in the buying process. He helped us to identify the best furnace for our home and our budget. When we needed a new filter a year later and seemed to have a problem finding the right one, I called Dave up and he delivered a filter to me the next day! The cost was on par with other retailers, but it was this unexpected personal service that really was impressive. The furnace? Works like a charm.
May 27, 2017
Imagine, it's 5 minutes after the midnight countdown New Year's eve and the furnace quits. We called TwinTech fully expecting to leave a message and actually spoke with Greg, one of the owners! We had an immediate repair early the next morning & a new furnace within the week. We have entrusted TwinTech with all our home HVAC service needs for over 6 years. That's why this week with an opportunity to purchase a new BBQ, we called them 1st to see about a gas line install. It's chicken on the grill tonight! They are efficient, reliable, honest, hard working, and -- attentive is an understatement.
Jan 19, 2016
Wonderful customer service, starting from the job quote (Dave), to the clean install, to the follow-up. Twintech is a small company which installed my Napoleon furnace, A/C, John Wood tank, and ran the line for my gas dryer. The installation was completed as promised in one day. The work area was kept very clean, and they even took care of my old rental tank. The professionalism and wonderful customer service is second to none. They completed all of my rebate paperwork, and now I'm getting $2000 back! You will not be disappointed if you hire this company for your project.
Jan 9, 2016
I was referred to Twintech by a neighbour and was not disappointed. Not only was the customer service excellent their workmanship was second to none. Greg and Grant work extremely clean covering the pathway to the furnace room, labeling the essential parts, left the area spotless and were efficient. They cleaned up the mess left by the previous installers (wiring, improperly installed AC coil, and gaps in venting etc). They also ran through the operation of the new furnace and gave me some maintenance tips. Greg and Grant are professional and all around good guys. I will definitely recommend their service to anyone without hesitation.
Dec 18, 2015
Very satisfied with service from Twintech , beginning with all the information provided by Dave , which helped make the decision much easier . Installation was very smooth & done on time as promised & cleanup was well done . Would definitely recommend this company & use them again for any future needs . Well done.
Sep 18, 2015
Twintech Heating & Cooling Inc. came in and replaced my 39 year old furnace with a beautiful Napoleon variable high efficiency furnace! Their work was efficient and professional and they were a pleasure to deal with, from sales to installation! I would highly recommend them.
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