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5 Things You Should Know When Installing an Air Conditioner
Posted On: June 23, 2022
With the heat of the summer approaching, you may be looking to buy a new Central air conditioner.
Here are some tips to help you get the job done right! Today’s residential air conditioning systems are not as simple to install as they may appear.
Merely connecting all the tubing and wiring is just the beginning.
Beyond that, there are several important steps in the installation that can either make it or break it for you!
Here are 5 very important things that need to be done properly for your new air conditioner to last a long time.
This is how we do it day in and day out.
Number 1 - The installation of the evaporator coil (usually above your furnace) is a crucial part of a good install.
It must be installed in a way that directs all the air flowing out of your furnace, through the new matching evaporator coil.
This ensures that no air is flowing around it.
Also, the air leaks in the sheet metal work should be sealed with tape or sealant made for this purpose.
In the field, we often see an installation where the coil is mounted so that much of the air is flowing around the coil, which was never right to begin with.
We use 26 Gage Galvanized Metal Angle for this purpose because we come prepared to do it right.
Number 2 - The airspeed needs to be set at approximately 350 to 400 CFM per ton for air conditioning to work as it was designed to.
This is a very important step that is needed later when testing the level of “charge in your new system.
" Also, be sure to know the type of restrictor device your system has.
Is it a piston-type or a TXV (THERMOSTATIC EXPANSION VALVE)? It is not unusual, on a service call, to see that an installer has left the furnace fan speed set in the factory position, which is usually too high and a good indication that the charge was never checked when the AC was installed.
There can be a more negative effect on piston-type systems if the airflow is too high or low.
Systems equipped with a TXV also need to have the “bulb” installed in the correct location and orientation.
So many times, when removing someone’s old system we see the bulb still sitting in the shipping location, which means it was never working right from day one.
Number 3 - With today’s systems running on R410a refrigerant, it is more important than ever to have inert gas such as NITROGEN flowing through the copper tubing.
This is used to move the refrigerant from the outside unit (condenser) through the inside unit (evaporator).
The reason for this is that oxides can occur from the brazing process, and they contaminate the new system before it even starts.
This result can result in poor performance and a short life span of your new air conditioner.
Number 4 - It is important to test your new system for leaks before starting it up for the first time.
This is a two-part process that we follow on every installation.
The first step in this process is to pressure test all the welded joints, and since we are using NITROGEN for brazing, we just leave it connected to your new system.
Then, we pressurize the evaporator and new copper line welds up to 200 PSI for a few minutes.
If there is a leak, it will show on the gauge, and you may even be able to hear it if it's big enough.
It's not uncommon to have a small leak at this time because sometimes the position of the joint is difficult to access.
So by using NITROGEN as a first step, the system can be pre-approved as leak-free.
Number 5 - The final step we take, for all new installations or on any repair calls, is to use a Micron gauge to prove that the new system is 100 percent leak-free.
We pull our vacuums down to 250 microns using a properly calibrated digital gauge.
You cannot pull a deep vacuum, such as this, with any kind of small leak or non-condensable in the lines.
Once we establish the deep vacuum, then and only then, do we release the refrigerant from the new AC condenser that comes with a factory charge, which is usually sufficient for installations.
The final part of the start-up process is to measure the charge to ensure it is within the manufacturers' specifications.
We use digital gauges, which measure all the important things needed to be certain the system is right on the money, such as using a superheat calculation for piston-type systems and sub-cooling for systems equipped with a TXV.
We usually end up either having to add a bit of refrigerant to the system or remove a bit of refrigerant depending on the length of the tubing or other variables to dial in the charge just right.
Sometimes it takes an extra bit of time but now you are ready to enjoy many years of trouble-free air conditioning to keep your home comfortable through the hottest days of the season.
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See What Our Customers Are Saying:
May 11, 2020
We couldnt have been more impressed with Twintech - from our first service call with Mitch who took the time to thoroughly diagnose the issue with our furnace, to Dave who proposed a well thought out solution to meet our needs and finally Greg and team who acted quickly to install given we had no heat.
We did our due diligence by soliciting quotes from alternate providers and were shocked and disappointed by the aggressive and manipulative tactics used.
Twintech was honest in their approach, detailed in their product knowledge, reasonably priced, diligent in their follow-up and valued our business.
Well done Twintech! You made this a positive experience for us and our new furnace works beautifully!
May 10, 2020
We recently purchased an Amana high efficiency furnace and humdifier through Twintech. The work was completed very professionally and the quality of the workmanship was high. There was some additional sheet metal work required to complete the installation, which they were able to complete themselves. Overall I am very pleased with the work and would highly recommend Twintech for a furnace replacement.
May 9, 2020
We were very pleased with every aspect of the work that was done. They were very professional and polite. They arrived when they said they would and job was completed on estimated time
We would highly recommend them to whoever needed a recommendation
We have a very large dog and they were very understanding and respectful of him being around
May 8, 2020
The blower on our furnace stopped working leaving us with a cold house. Dave from TwinTech responded immediately to our HomeStars service request. From beginning to end Dave was nothing but helpful, friendly and professional, he did a great job of walking us through the quote and scope of work.
The replacement of the furnace went smoothly. The Guys did a great job, everyone was very friendly and polite. There were no hiccups, or unexpected costs. The only surprise was they left the work area cleaner than it was before they started.
Was a great experience with the whole TwinTech team. Its been a couple of months since the new furnace has been installed and its working great!
May 7, 2020
I heard about TwinTech when researching new furnaces at furnaceprices.ca. After contacting them about my broken down furnace, Dave came to my house the next day to assess my situation and requirements for a new furnace. He recommended one that had stainless steel heat exchangers which sold me since my previous furnace had issues with a rusted secondary heat exchanger that had to be replaced. Dave also set me up with an appointment with an energy audit company so that I could take advantage of a rebate to help improve the energy efficiency of my home and get some money back. A few days later, Greg, Grant, and Mitch came to install the new furnace and remove the old one. When delivering and removing the furnaces, they were very careful not to damage my floors and walls, and even laid out red carpeting to protect the floors. They were very friendly and professional. The installation was completed in the time they said it would take and they cleaned up their work areas. Within a week, Dave called to follow-up to see how everything was going. I have already recommended them to several friends and family members who may need new furnaces soon.
May 6, 2020
Twintech did a great job, from Dave the Sales Rep to the Office staff and The Professional Technicians who did the installation. They were professional, courteous, knowledgable and informative. From beginning to follow up we were completely satisfied with everything. Thanks Again. Sincerely The Laytons
May 5, 2020
Great product, great service, great follow-up. The Twintech Heating and Cooling arranged removal of my existing oil tank and they installed the new gas furnace Amana (made in USA). I am very happy with the final result and support I received throughout the process. My thanks go to the entire Twintech team for their professionalism, great communication and follow-up.
May 4, 2020
We've had Twintech provide us with work in the past, for an inground pool heater and required rough-in for a new gas stove. More recently they provided the same friendly, professional, timely and clean installation of our new furnace.
May 3, 2020
Reasonable price and the workmanship was prompt and timely and the employees were great to deal with.
May 2, 2020
The sales process was friendly, informative, and very consultative. They worked hard to earn our business by taking a careful look around our home to assess our needs, providing a lot of information about the product, and answering all our questions and finding the right solution for our home at a competitive price. They prepared us very well for what to expect on installation day, and the installation went very smoothly - no surprises, all very professional! They gave us a call after installation to ensure we were happy with the work. We're very happy that we chose to work with TwinTech to get our new furnace.
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