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5 Things You Should Know When Installing an Air Conditioner
Posted On: June 23, 2022
With the heat of the summer approaching, you may be looking to buy a new Central air conditioner.
Here are some tips to help you get the job done right! Today’s residential air conditioning systems are not as simple to install as they may appear.
Merely connecting all the tubing and wiring is just the beginning.
Beyond that, there are several important steps in the installation that can either make it or break it for you!
Here are 5 very important things that need to be done properly for your new air conditioner to last a long time.
This is how we do it day in and day out.
Number 1 - The installation of the evaporator coil (usually above your furnace) is a crucial part of a good install.
It must be installed in a way that directs all the air flowing out of your furnace, through the new matching evaporator coil.
This ensures that no air is flowing around it.
Also, the air leaks in the sheet metal work should be sealed with tape or sealant made for this purpose.
In the field, we often see an installation where the coil is mounted so that much of the air is flowing around the coil, which was never right to begin with.
We use 26 Gage Galvanized Metal Angle for this purpose because we come prepared to do it right.
Number 2 - The airspeed needs to be set at approximately 350 to 400 CFM per ton for air conditioning to work as it was designed to.
This is a very important step that is needed later when testing the level of “charge in your new system.
" Also, be sure to know the type of restrictor device your system has.
Is it a piston-type or a TXV (THERMOSTATIC EXPANSION VALVE)? It is not unusual, on a service call, to see that an installer has left the furnace fan speed set in the factory position, which is usually too high and a good indication that the charge was never checked when the AC was installed.
There can be a more negative effect on piston-type systems if the airflow is too high or low.
Systems equipped with a TXV also need to have the “bulb” installed in the correct location and orientation.
So many times, when removing someone’s old system we see the bulb still sitting in the shipping location, which means it was never working right from day one.
Number 3 - With today’s systems running on R410a refrigerant, it is more important than ever to have inert gas such as NITROGEN flowing through the copper tubing.
This is used to move the refrigerant from the outside unit (condenser) through the inside unit (evaporator).
The reason for this is that oxides can occur from the brazing process, and they contaminate the new system before it even starts.
This result can result in poor performance and a short life span of your new air conditioner.
Number 4 - It is important to test your new system for leaks before starting it up for the first time.
This is a two-part process that we follow on every installation.
The first step in this process is to pressure test all the welded joints, and since we are using NITROGEN for brazing, we just leave it connected to your new system.
Then, we pressurize the evaporator and new copper line welds up to 200 PSI for a few minutes.
If there is a leak, it will show on the gauge, and you may even be able to hear it if it's big enough.
It's not uncommon to have a small leak at this time because sometimes the position of the joint is difficult to access.
So by using NITROGEN as a first step, the system can be pre-approved as leak-free.
Number 5 - The final step we take, for all new installations or on any repair calls, is to use a Micron gauge to prove that the new system is 100 percent leak-free.
We pull our vacuums down to 250 microns using a properly calibrated digital gauge.
You cannot pull a deep vacuum, such as this, with any kind of small leak or non-condensable in the lines.
Once we establish the deep vacuum, then and only then, do we release the refrigerant from the new AC condenser that comes with a factory charge, which is usually sufficient for installations.
The final part of the start-up process is to measure the charge to ensure it is within the manufacturers' specifications.
We use digital gauges, which measure all the important things needed to be certain the system is right on the money, such as using a superheat calculation for piston-type systems and sub-cooling for systems equipped with a TXV.
We usually end up either having to add a bit of refrigerant to the system or remove a bit of refrigerant depending on the length of the tubing or other variables to dial in the charge just right.
Sometimes it takes an extra bit of time but now you are ready to enjoy many years of trouble-free air conditioning to keep your home comfortable through the hottest days of the season.
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See What Our Customers Are Saying:
Jan 26, 2019
Greg came over at 9:30pm to rescue my daughter and I from a horrible experience with Enercare that evening. He was professional. Kind. And got us what we needed quickly and at an afford price. I would 100% recommend calling on Greg and his team for any of your heating and cooling needs in the future!!
Jan 24, 2019
Installed a great hot water heater when our old one failed. When my furnace died during cold weather they showed up quickly and my house was warm before my wife got home. :)
Jan 14, 2019
I dont usually right reviews but when you receive service like this I felt it was a must. Honest and fair. I Have 4 children and on Xmas eve my furnace stopped working and a gentleman came out and got me up and running so at least we would have heat for the holidays. As promised he would replace my furnace early in the new year. The job was completed on time, great price for quality furnace and extremely clean and professional job. Would have never known anyone was in the house. Not a spec of dust or mess from lugging out an old rusty furnace. If you have any ac or heating concerns twintech is your only option. I was royally impressed with and Im sure you will be too.
Jan 14, 2019
Class Act ! These guys were professional right from the quote stage through to installation. They know their stuff and took their time to help educate me. They take pride in their work and it shows. I would recommend TwinTech Heating and Cooling to anyone. Keep up the great work !!!
Dec 28, 2018
This Company is terrific. No high pressure sales and they deliver exactly what they promise to deliver. The new furnace is great and we now get consistent temperatures throughout the house. The installers were great and very efficient and completed the work on schedule on the promised day. Everyone representing this company was very aware of their presence in our house and worked diligently to keep our home as uninterrupted and as clean as was humanly possible. We did not need to go around the house to clean up after they left, what a nice surprise. We have had follow up by the company to ensure everything is to our satisfaction. How unusual in today's environment. The impression left by Twintech is that they care about us and our home. This is so refreshing in today's high tech world. Out thanks go out to Dave in sales and G, G, and P (the installers).
Dec 21, 2018
They were Timely and professional. They were very Knowledgeable with answering all of my questions.
Dec 23, 2018
The entire process was prompt and professional, from the initial quote to the installation of the new furnace. The team installed the new furnace and removed the old one in approx. 4 hrs. The guys were very knowledgeable and gave me lots of information. I have used Twintech before for a new A/C installation and new I was in good hands.
Dec 9, 2018
The overall experience dealing with this company was great from start to finish when getting a new furnace and ac this year. Everything was clearly explained to us during our consultation with Dave and there were no surprises with added costs. The work was done as expected and their response time to inquiries were very timely generally within a few hours or less. They are all very professional and was a pleasure to do business with them. Highly recommend to anyone looking for honest quality professional service.
Dec 9, 2018
From the initial contact we had an excellent experience with this company and all its personnel. Dave Gergley was an excellent, helpful, sales person and solicitous of our needs. He recommended only what was required and did not up sell or make any suggestions for products that we did not need, such as a new A.C. He explained the rebate process and basically outlined how to get the best furnace at the lowest price. When it was time for installation, the technicians could not have been more considerate, careful, attentive to detail, obviously committed to safety and optimum functioning of the appliance they were setting up. We have been perfectly satisfied with the functioning of the furnace and all aspects of acquiring it from the initial contact with Dave through to the installation process and follow ups inquiring about our satisfaction. Also they initiated the rebate process and contacted the appropriate inspection agency to carry it out. We highly recommend this company for all heating and cooling needs and we will contact them again when it is time to replace our A.C.
Nov 29, 2018
Twintech was excellent from the initial quote and throughout the install. They had a competitive rate for hot water tank and ended up buying the tank from them, had them remove the old tank and install the new one. The day of install they were prompt and out in about 2 hours. Professional , courteous really great guys. We took a look at my 30 year old furnace and they were able to offer some suggestions for future there too.
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