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Furnace Pilot Light Malfunctioning

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Furnace Pilot Light Malfunctioning

Posted On: December 29, 2024

Furnace Pilot Light Malfunctioning

If your furnace pilot light is malfunctioning, it can prevent your heating system from working effectively. Here’s a detailed guide to identify and resolve common pilot light issues:


1. Understand the Problem

The pilot light is a small flame that ignites the burners in your furnace. If it’s malfunctioning or won’t stay lit, your furnace may not generate heat.



2. Common Causes

  1. Dirty Pilot Orifice
    Dust, debris, or soot can clog the pilot orifice, reducing or extinguishing the flame.


  2. Thermocouple Issues
    The thermocouple is a safety device that shuts off the gas supply if the pilot light goes out. If it’s faulty or misaligned, the pilot may not stay lit.


  3. Drafts or Airflow Problems
    Strong drafts near the furnace can blow out the pilot light.


  4. Gas Supply Issues
    Insufficient gas pressure or a gas valve issue can prevent the pilot from staying lit.


  5. Malfunctioning Gas Control Valve
    If the gas valve is faulty, it may not release enough gas for the pilot light to ignite.



3. Troubleshooting Steps

a. Inspect the Pilot Light

  • Check if the flame is burning. A healthy pilot light should be steady and blue. If it’s yellow or flickering, it may indicate a problem with the gas mixture or airflow.

b. Relight the Pilot Light

  1. Turn off the furnace and wait for gas to dissipate (5-10 minutes).
  2. Locate the pilot light assembly and turn the gas control knob to "Pilot."
  3. Hold down the reset button and use a long lighter to ignite the flame.
  4. Release the button slowly after 30-60 seconds.

c. Clean the Pilot Orifice

  • Turn off the gas supply and use a needle or compressed air to remove debris from the pilot orifice.

d. Test the Thermocouple

  • Ensure the thermocouple is in direct contact with the flame. If misaligned, adjust its position.
  • If it’s worn out, replace the thermocouple.

e. Check for Drafts

  • Seal any openings near the furnace to prevent drafts from blowing out the flame.

f. Inspect Gas Supply

  • Verify that the gas valve is open and gas is flowing properly. Consult a professional if there’s a suspected gas pressure issue.

4. When to Call a Professional

  • If the pilot light still won’t stay lit after troubleshooting.
  • You suspect a gas leak or faulty gas valve.
  • There’s a persistent yellow or weak flame.

5. Maintenance Tips

  1. Schedule annual furnace maintenance.
  2. Keep the pilot light assembly clean.
  3. Regularly check for drafts and airflow issues.
  4. Monitor your furnace’s performance during the heating season.

Addressing a malfunctioning pilot light promptly ensures a warm and safe home. If in doubt, always consult a licensed HVAC technician.



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All winter I have had an issue with very little heat reaching the 2nd floor of our home. After this past winter ended I decided to look into this. I found Twintech Heating and Cooling on line and started the process. After explaining my problem I had a call form Twintech and the tech came out and walked through things with me. The problem was the heating vent pipe had been dropped down in size by someone years ago causing little heat reaching the 2nd floor. Further into checking out the older furnace and AC they found a few things not properly installed by the last install of the old furnace and also that the AC was on it's last legs. I asked for a quote and waited a few days and we decided to go ahead with Twintech. They called a few days before to set up an installation time and date. The day of the install the guys were a half hour early which was a plus. The day of the install was great, the guys worked away removing the old furnace and AC.After which they installed the new furnace and AC. After they cleaned up the basement with all their tools and scrap metal etc. they came back inside to walk thru what they did. They also tested both the furnace and cooling systems to make sure everything worked and I the customer was happy. I now have heat on the 2nd floor for next winter. The guys from Twin tech were very professional. Their work habits and knowledge of the job was excellent. Their workmanship was just excellent, it was just up there with my standards as a homeowner. I am very pleased to have chosen Twintech for my new furnace and AC.. If I had to rate this experience with Twintech this company is a 10 in my books.Product,workmanship and customer care says it all.

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